The Andon Adsun Production Management System

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In order to meet the increasing demand in the Southeast Asian, mainly in manufacturing factories and industrial parks.

  • Anh Duong Electronics and Telecommunications Joint Stock Company (ADSUN JSC) would like to introduce one of product of the Andon Adsun production management system with multi functions researched and distributed by our company.
  • This system is designed to control the details of incidents at each critical stage in the production process.
  • The system helps managers control production processes and troubleshooting better and faster with the highest reliability.

MODEL OVERVIEW OF ADON ADSUN WIRELESS SYSTEM (Adon Adsun Wireless System)

The ANDON ADSUN production management system is defined as a system that helps support production management to achieve the best performance in the production management of the enterprise. With the following functions:

    • Reporting immediate incidents by a system of signs and sounds.
    • Notifying of requirements for material supply (material code, color) towards each shift.
    • Workers can use “1-touch” quick-call for: maintenance, line management, other emergency incidents…
    • Warning of parameters of operating device: overheating, emergency stop…
    • Monitoring real-time working of machinery, time of machine breakdown due to damage, maintenance time, frequency of broken machines, management of machine and equipment records on convenient software (using Mobile App and QR Code for device management).
    • Reporting productivity: product targeted by quarter / week / day and actual output achieved compared to planned target.
    • Keeping track on all activities through Website & Mobile App, software decentralized towards functions and tasks of each department.
    • Applying RF wireless technology (cost saving, convenient and system installation time is better more than 30%).
    • Especially the scalability of the system: Because we directly research and produce, the system has the ability to expand features towards the specific management requirements of each factory, with fast and effective response time
    • Pre-designed data connection ports used to sending / receiving data with the ERP software system of factories.
    • The ability to connect and expand the centralized management system for factories (data management of the company).

Components in the system

1. AD-WL-1024 Wireless Central Control Unit
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The ANDON processing center is the AD-WL-1024 processor. The processing place of the ANDON system receives signals from other components in the system then analyzes, synthesizes and makes decisions to process other parts.

In principle: A wireless central processing device can manage 1024 working positions (where workers activate signals on: supplies, management, maintenance …) to the center. Depending on the scale of the company’s operations – when the working value is greater than 1024, the second device will be used.

In the ANDON wireless system, the signal will be transmitted / received via RF wireless connection (receiving signals from the SUB, transmitting signals to the Audio Control Device, to computer devices through the Hub in LAN system …).

Detail...
2. AD-W-DIS16 System Display and Controller
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Product features: It is a device that receives signals from the central controller and display information on the system of terminal signs: table lamps, LCD TVs (HDMI ports), computers …

Specifications:

  • Power Supply: 220 AC
  • Gateway: RF
    • There are 16 output ports corresponding to 16 terminal equipment’s locations.
    • There are 06 outputs corresponding to 06 functions for event from terminal equipment.
Detail...
3. AD-WL-AUD Audio Control Device
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Product features:

  • Communicating with AD-WL-1024 Wireless Central Control Unit via RF..
  • Operating principle: When there is a signal activation from the working position (SUB), the information is transferred to the central processing unit and the signal is transmitted to the audio control device. Depending on the event triggered – the corresponding sound will be emitted to the speaker of the working position.
  • There are 8 audio output ports corresponding to 8 separate lines (each port connected to a separate speaker). If at the same time, more events are triggered, the system will play sound towards the queue principle (each time the music plays only 1 line after 20 seconds after another pass).
  • There are 2 ports broadcasting general events when needing to notify the whole system.
Detail...
4. AD-TLP / AD-LCD LCD Display Board
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Product features:

AD-TLP / AD-LCD LCD Display Board (Andon Boards) is a device that displays system information, information on production status. Depending on demand of customer, information display can be displayed by: LED Display Board (lower budget), LCD TV Screen (connected via HDMI), monitor…

Detail..
5. AD-WL SUB wireless controlling board
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Product Features:

This a device that display system information, information on production status. Depending on demand of customer, information display can be displayed by: LED Display Board (lower budget), LCD TV Screen (connected via HDMI), monitor

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6. The ANDON dedicated software for system (Server & Client)
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Product features:

  • Displaying incidents on the administration screen from time to time.
  • Full statistics of events taking place by day – month – year, towards each central control unit, each group. (depending on the need of customer).
  • Data of all events on the system can be exported to Excel file.
  • Managing via local area network (LAN) and the Internet.
Detail...